Jeep 4.6L Complete Crate Engine for 1991-1999 year models

$7,999

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Complete Engine Includes the following parts and services

  • Dyno Break In Service
  • Oil filter
  • Spark plugs
  • Gaskets
  • 24lb Fuel Injector Kit
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BLOCK SPECIFICATIONS
Block: Factory Cast Iron Block, Oven cleaned, blasted, mag, bore and performance hone cylinders to 3.905″, Deck block, line hone mainline and set main bearing clearance, Durabond cam bearings and brass freeze plugs Rods: Aftermarket forged steel connecting rods, machined in house and bearing clearances set, balanced
Pistons: Sealed Power Hypereutectic Pistons with coated skirts Rings: Hastings Plasma Moly Rings
Bearings: Clevite Main and rod bearings Camshaft: Comp Cams Custom Hyd Flat
Lifters: Comp Cams Hyd Flat Timing Sets: Cloyes Single Roller
Oil Delivery: Melling Std volume oil pump with new pick up screen Timing Set: Cloyes Single Roller
Crank: Callies cast steel performance crankshaft, dynamic balance Gaskets: Fel Pro Master Gasket Kit
CYLINDER HEAD SPECIFICATIONS
Type: 1991-1999 Casting # 7120 head/2000-2006 New Aftermarket Casting: New valve guides installed, three angle performance valve job, head decked, cut for Viton Valve Seals Combustion Chamber: 62cc
Intake Valves: SBI Factory 1.91″ Intake Valves Exhaust Valves: SBI Factory 1.5″
Head Bolts: Grade 10 Head Bolts Valve Springs: Comp Cams performance valve springs and hardened retainers
Push Rods: SBI Factory Rocker Arms: Sealed Power Factory
ADDITIONAL SPECIFICATIONS
Covers: New oil pan, timing cover, valve cover with Golen Engine 4.6L Jeep Stroker Sticker Fuel Injectors: New Bosch 24 lb (direct fit for your year Jeep)
Harmonic Balancer: New Factory damper to match your engines accessories Tune Up Parts: Joe Gibbs Racing Break In Oil, Wix oil filter # 1085 and Champion

Here at Golen Engine we build each Jeep engine with the same meticulous process used in our line of racing engines to ensure top quality performance and reliability throughout its lifetime.

When you purchase one of our Jeep High Performance Street Engines you will receive a full spec sheet listing the exact components your engine was built with. We will also provide you with a complete Setup Guide as well as full phone tech support to aid you with the installation process. It is mandatory for you to contact Golen Engine Tech Support before starting your engine for the first time and you can reach our Tech Support Line​ at 1-800-591-9171 ext 2.

Each Golen Engine Performance Street Engine comes standard with a “One Year no Mileage Limit Warranty” to keep you confident and covered! Feel free to contact us anytime for help choosing the perfect performance engine combination!!


Replace Your 4.0L Jeep Engine

Upgrade your 1991-1999 Jeep with Golen Engine Service’s high-performance 4.6L 6-cylinder stroker engine, engineered to deliver exceptional power and reliability. This complete engine package transforms your Jeep’s original 4.0L inline-six into a torque-rich powerhouse, perfect for both daily driving and off-road adventures.

4.6L Jeep Engines from Golen

Built with precision using the same meticulous processes as racing engines, this 4.6L stroker features a factory cast iron block bored to 3.905″, ensuring maximum durability. The engine includes a Callies cast steel performance crankshaft, dynamically balanced for smooth operation, and forged steel connecting rods machined in-house for perfect bearing clearances. Sealed Power hypereutectic pistons with coated skirts and Hastings Plasma Moly rings provide optimal compression and longevity.

Each engine receives professional cylinder head work, including a three-angle performance valve job, new valve guides, and 62cc combustion chambers. The Comp Cams custom hydraulic flat tappet camshaft delivers impressive low-end torque while maintaining excellent street manners. Factory-grade Bosch 24lb fuel injectors come pre-installed, ensuring direct-fit compatibility with your Jeep’s year model.

Every Jeep Engine is Tested and Guaranteed

Your complete engine arrives dyno break-in tested, eliminating critical early wear concerns. The package includes essential components: oil filter, spark plugs, Fel-Pro master gasket kit, new oil pan, timing cover, and valve covers with Golen Engine branding. Optional upgrades like performance headers, 62mm throttle body, and high-flow water pumps unlock additional horsepower.

Golen Warranty and Support

Backed by a one-year, unlimited mileage warranty and comprehensive phone tech support, this 4.6L stroker engine represents professional-grade quality at $7,999. Golen Engine Service provides detailed spec sheets and installation guides, with mandatory pre-startup consultation ensuring proper break-in procedures. Experience increased displacement, improved torque output, and legendary Jeep reliability with this professionally-built stroker motor.


FAQs for 1991-1999 6 Cylinder Engines

Q1: What’s the horsepower and torque output of the Golen 4.6L Jeep stroker engine?

A: The 4.6L stroker significantly increases displacement from the factory 4.0L, delivering enhanced low-end torque ideal for off-roading and towing. While exact figures vary based on optional upgrades, customers typically experience 20-30% torque gains over stock. The forged internals, performance camshaft, and optimized valve job ensure reliable power delivery throughout the RPM range.

Q2: Will this 4.6L engine fit my Jeep Wrangler, Cherokee, or Grand Cherokee from 1991-1999?

A: Yes, this stroker engine is designed as a direct replacement for all 1991-1999 Jeep models originally equipped with the 4.0L inline-six. This includes Wrangler YJ/TJ, Cherokee XJ, and Grand Cherokee ZJ models. The engine uses factory mounting points and includes year-specific Bosch fuel injectors for proper compatibility with your existing fuel system.

Q3: What makes this stroker engine better than a rebuilt stock 4.0L?

A: The 4.6L stroker increases displacement by 15% through precision boring and a performance crankshaft, generating substantially more torque. Unlike basic rebuilds, this engine features forged steel rods, balanced rotating assembly, performance camshaft, professional head work, and dyno break-in testing. These upgrades provide racing-quality reliability and performance far exceeding standard rebuilds.

Q4: Does the engine come with a warranty and technical support?

A: Absolutely. Every Golen Engine includes a comprehensive one-year warranty with no mileage limitations. You’ll receive full phone tech support at 603-886-3800 ext 2, complete installation guides, and detailed spec sheets. Mandatory pre-startup consultation ensures proper procedures, protecting your investment and maximizing engine longevity.

Q5: How long does shipping take, and is the engine ready to install?

A: The 4.6L stroker arrives as a complete, turnkey engine ready for installation. It includes all gaskets, injectors, oil pan, timing cover, and valve covers. The engine has been dyno break-in tested with Joe Gibbs Racing oil, eliminating critical initial wear. Contact Golen Engine for current lead times and shipping options to your location.

Improve Performance On and Off-Road with this Jeep Engine Upgrade

The 1991-1999 Jeep Wrangler YJ/TJ and Cherokee XJ models were originally equipped with the 4.0L inline-six engine, known for its reliability but modest power output. To enhance performance, many enthusiasts opt for the 4.6L Stroker engine, which offers a significant boost in horsepower and torque.


4.6L Stroker Engine Overview:

  • Displacement: 4.6 liters
  • Configuration: Inline 6-cylinder
  • Horsepower: Approximately 270 HP
  • Torque: Around 300 lb-ft
  • Compatibility: Direct bolt-in replacement for factory 4.0L engines
  • Fuel System: Utilizes existing fuel injection systems


Benefits of Upgrading to a 4.6L Stroker Engine:

  • Enhanced Performance: The increased displacement provides a substantial improvement in power and torque, resulting in better acceleration and overall drivability.
  • Direct Replacement: Designed to fit seamlessly into 1991-1999 Jeep Wrangler YJ/TJ and Cherokee XJ models without the need for extensive modifications.
  • Reliability: Built with high-quality components to ensure longevity and dependability, even under demanding conditions.


Jeep 4.6L Engine Installation and Compatibility:

Upgrading to the 4.6L Stroker engine is straightforward for 1991-1999 models. The engine is engineered as a direct bolt-in replacement, compatible with all automatic and manual transmissions of the era. Additionally, it integrates seamlessly with existing differentials, ensuring a hassle-free installation process.


Improve the performance of your 1991-1999 Jeep Wrangler YJ/TJ or Cherokee XJ with a 4.6L stroker engine designed and engineered by Golen Engine Service.


What is a 4.6L Jeep Stroker Engine?

A 4.6L stroker engine is a performance-enhanced replacement for the factory 4.0L inline-six engine found in 1991-1999 Jeep Wrangler YJ/TJ and Cherokee XJ models. The stroker engine increases displacement from 4.0L to 4.6L by using a longer stroke crankshaft, resulting in significantly more horsepower and torque compared to the stock engine. This upgrade maintains the legendary reliability of the Jeep inline-six while delivering improved acceleration, towing capacity, and off-road performance.


Will a 4.6L stroker engine fit my 1991-1999 Jeep Wrangler or Cherokee?

Yes, the 4.6L stroker engine is engineered as a direct bolt-in replacement for 1991-1999 Jeep Wrangler YJ/TJ and Cherokee XJ models. It's fully compatible with all factory automatic and manual transmissions from this era, as well as existing differentials and drivetrain components. This means you can upgrade to increased performance without requiring custom modifications or fabrication, making installation straightforward for experienced mechanics or professional shops.


How much more power does a 4.6L stroker engine produce compared to the stock 4.0L?

The 4.6L stroker engine provides a significant performance boost over the factory 4.0L engine. While the stock 4.0L typically produces around 190 horsepower and 235 lb-ft of torque, the 4.6L stroker delivers substantially more horsepower and torque throughout the RPM range. The exact power gains depend on your specific build configuration and components, but most drivers experience noticeably improved acceleration, better hill-climbing ability, and enhanced towing capacity for their Jeep.


Is the 4.6L Jeep stroker engine reliable for daily driving and off-roading?

Absolutely. The 4.6L stroker engine builds upon the proven reliability of Jeep's iconic 4.0L inline-six platform, which is renowned for its durability and longevity. When properly built and maintained, the stroker engine delivers enhanced performance while maintaining dependable operation for both daily driving and demanding off-road use. The increased displacement provides more low-end torque, which is particularly beneficial for rock crawling, trail driving, and hauling heavy loads without sacrificing the reliability that Jeep owners expect.


Do I need to upgrade other components when installing a 4.6L stroker engine?

The 4.6L stroker engine is designed to work with your existing 1991-1999 Jeep transmission, transfer case, and differentials without requiring mandatory upgrades. However, depending on your driving style and performance goals, you may want to consider upgrading certain supporting components, such as the cooling system, fuel injectors, or exhaust system, to maximize the engine's potential. Your existing drivetrain components will handle the increased power, but consulting with Golen Engine Service at 1-800-591-9171 can help you determine if any additional upgrades would benefit your specific build and intended use.

Questions? Give us a call at 1-800-591-9171 or Contact Us and we’ll get in touch with you right away.